Cleaning: The first step involves thoroughly cleaning the surface to remove any dirt, grease, or existing paint. This ensures that the new paint adheres properly.

Prime: A primer is applied to the clean surface to enhance the paint’s adhesion and to provide a uniform base for the topcoat.

Paint: The actual spray painting is done using a paint sprayer tool, which evenly applies paint across the surface.

Quality Control 1: After painting, the first quality control check is conducted to inspect the paint application for any inconsistencies or missed spots.

Touch Ups: If any imperfections are found during the quality control check, touch-ups are performed to correct them.

Dust-Free Coating: Apply a clear coat that repels dust to keep the paintwork clean and reduce the frequency of cleaning required.

Quality Control 2: Conduct a meticulous inspection using a spectrophotometer to ensure color accuracy and consistency. This device measures the intensity of light reflected from the surface, allowing for precise color matching and detection of any discrepancies.

Pack & Dispatch: Once the final inspection is passed, the item is packaged and dispatched to the customer or next stage of production.

Cleaning: The object is meticulously cleaned to ensure no residues or contaminants are present that could interfere with the printing process.

Prep: Sanding the object creates a smooth surface, which is essential for a uniform application of the primer and the hydrographic film.

Prime: A primer is applied to the prepped surface to enhance the adhesion of the hydrographic film, providing a solid base for the subsequent steps.

Hydrographic Film: A patterned film is laid out on the water’s surface in a dipping tank, ready for the transfer of the design onto the object.

Activator Spray: This chemical agent is sprayed onto the hydrographic film to activate the ink, preparing it for the transfer during the dipping process.

Water Dipping: The object is carefully dipped into the tank, allowing the design from the activated film to wrap around it seamlessly.

Drying Oven: After the dipping, the object is placed in a drying oven where the ink is cured, setting the design firmly onto the object.

Layer Coating: A clear protective coating is applied over the printed design, providing a layer that guards against scratches and environmental elements.

Quality Control: Each object undergoes a thorough inspection to ensure the design has been transferred accurately and that the layer coating is evenly applied.

Touch Ups: If any flaws are detected during the quality control, they are corrected to meet the high standards of the finished product.

Pack & Dispatch: Finally, the object is carefully packaged and dispatched, ensuring it reaches its destination in pristine condition.

Cleaning: This step is fundamental to ensure that the object is free from any impurities or residues. A thorough cleaning with specialized solutions prepares the surface for the subsequent steps.

Prep: Preparation involves arranging and organizing the materials or surfaces to be printed on. This step ensures that everything is in place for a smooth printing process.

UV Print: UV printing is a digital printing process that uses ultraviolet light to dry or cure ink as it is printed. This step allows for high-quality and durable prints on a variety of materials.

Quality Control: A critical step where the printed objects are inspected for any defects or inconsistencies. This ensures that only the products that meet the quality standards proceed to the next step.

Pack & Dispatch: The final step where the inspected and approved objects are carefully packaged and dispatched to their destination, completing the production line.

Feeding Materials: The process begins with feeding raw materials, typically in pellet form, into the injection molding machine. These materials are then heated until they melt.

Injection: The molten material is injected into a mold cavity where it takes the shape of the desired product. This step requires precision to ensure proper filling.

Holding Pressure: After injection, pressure is applied to the mold to pack the material and reduce shrinkage, ensuring the integrity of the molded part.

Cooling: The material is then allowed to cool and solidify within the mold. Cooling time is crucial for the part’s structural strength.

Mold Opening: Once cooled, the mold opens to prepare for the removal of the solidified part. This step must be carefully timed to prevent deformities.

Ejecting: The solidified part is ejected from the mold using pins or a plate. Ejection must be done smoothly to maintain the part’s quality.

Quality Control: Each part undergoes quality control to check for defects and ensure it meets the required specifications. This may involve visual inspection and measurements.

Touch Ups: If any defects are found, touch-ups are performed to correct them. This could include trimming excess material or smoothing surfaces.

Pack & Dispatch: Finally, the finished parts are packed and dispatched. Packaging is designed to protect the parts during transportation.